Methods and systems for engine starting

ABSTRACT

Methods and systems are provided for controlling a vehicle system including an engine that is selectively deactivated during engine idle-stop conditions and selectively reactivated during engine restart conditions. One example method comprises, during an engine restart from an idle stop, performing a first combustion event in a cylinder with a piston at an engine crankshaft position that is after a crankshaft position at which said cylinder&#39;s exhaust valve opens, and before a crankshaft position at which the cylinder&#39;s intake valve closes, during a cycle of said cylinder.

FIELD

The present application relates to methods and systems for controllingan engine shut-down and/or a subsequent engine restart.

BACKGROUND AND SUMMARY

Vehicles have been developed to perform engine stop at idle conditionswhen specific conditions are met and then to automatically restart theengine when restart conditions are met. Such idle-stop systems enablefuel savings, reduced exhaust emissions, reduced vehicle noise, and thelike.

Engines may be stopped at a desired position (for example, when thepiston of a particular cylinder is at a particular position) to improvethe engine starting during a subsequent restart. In vehicles configuredto perform idle-stop operations, wherein engine stops and restarts arerepeated multiple times during a drive operation, stopping the engine atthe desired position may provide for more repeatable starts.

One example approach for selecting an engine stop position during anidle-stop operation is shown by Takahashi et al. in US 2008/0092841.Herein, during the idle-stop operation, an engine control apparatus isconfigured to identify a cylinder that has stopped during an intakestroke of the cylinder and to further specify a desired piston stopposition in the cylinder. During a subsequent restart operation, thecontrol apparatus then specifies a fuel injection amount, based on thecylinder and piston stop position, to stabilize the torque generated atengine restart and reduce chances of misfire upon restart.

However, the inventors herein have recognized several potential issueswith such a system. As one example, during the subsequent restart, itmay be difficult to determine an accurate aircharge estimate. This maybe largely due to uncertainties in determining the actual initial engineposition. Additionally, uncertainties in the mass of air trapped in theselected cylinder, uncertainties in cylinder air temperature,uncertainties in the residual gas fraction in the cylinder, and/oruncertainties in the amount of charge that has leaked after intake valveclosing may contribute to engine position errors and consequentlyinaccurate aircharge estimates. To compensate for the engine positionand aircharge estimate errors, the engine controller may bias the fuelinjection amount at restart towards fueling rich. Due to the frequencyof restarts experienced in a vehicle operating with idle-stop systems,frequent engine restarts that are biased fuel-rich (due to positionerrors) may degrade engine fuel consumption. And since a largepercentage of vehicle hydrocarbon emissions occur during engine restart(when the catalyst has not yet reached light-off temperature), suchrestart operations may also result in increased hydrocarbon emissions.As a specific example, even assuming a cylinder is positioned in anintake stroke, due to variable valve timing operation, the exhaust valvemay be open, and or the intake valve may be closed.

Thus, in one example, some of the above issues may be addressed by amethod of controlling a vehicle system including an engine that isselectively deactivated during engine idle-stop conditions andselectively reactivated during engine restart conditions, the methodcomprising, during an engine restart from an idle-stop, performing afirst combustion event in a cylinder with a piston at an enginecrankshaft position that is retarded from a crankshaft position at whichsaid cylinder's exhaust valve closes and advanced from a crankshaftposition at which the cylinder's intake valve closes, during a cycle ofsaid cylinder. The method may further comprise adjusting a valve overlapperiod of the cylinder to a shorter crankshaft angle duration andretarding a timing for intake valve closing within combustion stabilitylimits.

In one example, an engine controller may be configured to perform afirst combustion event in a cylinder whose piston is in a position thatconforms to predefined criteria (such as indicated above). The piston ofthe first firing cylinder may be selected at the specified enginecrankshaft position during engine restart or before the engine isreactivated (for example, before completion of the previous idle-stopoperation and/or before the first combustion event at restart).Alternatively, the piston may be positioned according to the selectedcriteria during the engine restart or before the engine is reactivatedusing a starter motor system. Once a cylinder has been selected wherethe piston is at an engine crankshaft position that is retarded from acrankshaft position at which the cylinder's exhaust valve closes, andnear and advanced from a crankshaft position at which the cylinder'sintake valve closes, and further upon adjusting a valve overlap periodof the cylinder to a shorter crankshaft angle duration, while retardingthe timing for intake valve closure, the first combustion event may beperformed when the piston of the cylinder is near the top dead center(TDC) of a compression stroke of the engine. As such, the predefinedcriteria for positioning the piston of the cylinder may be selected suchthat a substantially accurate aircharge estimate may be made in thefirst firing cylinder. In this selected position, the amount ofresiduals in the cylinder may be reduced, and properties used toestimate and/or infer a cylinder piston position, such as the cylinderair temperature and pressure, may be better estimated. By reducingpositioning errors, inaccuracies in cylinder aircharge estimation may bereduced, thereby also reducing air-fuel ratio errors. In doing so, thequality and repeatability of engine restarts may be significantlyimproved. Additionally, improvements in vehicle fuel efficiency and fuelemissions may also be achieved.

It should be understood that the summary above is provided to introducein simplified form a selection of concepts that are further described inthe detailed description. It is not meant to identify key or essentialfeatures of the claimed subject matter, the scope of which is defineduniquely by the claims that follow the detailed description.Furthermore, the claimed subject matter is not limited toimplementations that solve any disadvantages noted above or in any partof this disclosure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows an example vehicle system layout, including a vehiclepowertrain.

FIG. 2 shows a partial engine view.

FIG. 3 shows a map for identifying and positioning a piston in a firstfiring cylinder according to the criteria selected in the presentdisclosure.

FIG. 4 shows a graph depicting the impact of angular position errors onthe ability to accurately estimate an air-fuel ratio in the first firingcylinder.

FIG. 5 shows a high level flow chart for executing an idle-stopoperation and a subsequent restart operation with first firing cylinderselection, according to the present disclosure.

FIG. 6 shows a high level flow chart for selecting a first firingcylinder and positioning a piston therein during engine restart,according to the present disclosure.

DETAILED DESCRIPTION

The following description relates to systems and methods for reducingerrors in estimating a cylinder position at engine restart to therebyreduce errors in aircharge estimation. As depicted in FIG. 4, based onthe location of a first firing cylinder, small errors in engine positiondetermination may have substantial impacts on the accuracy of airchargeestimation and air-fuel ratio determination in an engine. An enginecontroller may be configured to perform control routines, such as thosedepicted in FIGS. 5-6, during an engine idle-stop and/or restartoperation, to position a first firing cylinder according to predefinedcriteria which minimize position errors and improve the airchargeestimation in the first firing cylinder. A map, such as depicted in FIG.3, may also be used to identify and position a first firing cylinderaccording to the selected criteria. By reducing position errors in thefirst firing cylinder, the quality of engine restarts may be improved.

FIG. 1 depicts an example embodiment of a vehicle system 100. Asillustrated, an internal combustion engine 10, further described hereinin FIG. 2, is shown coupled to torque converter 22 via crankshaft 21.Torque converter 22 is also coupled to transmission 24 via turbine shaft23. Torque converter 22 has a bypass, or lock-up clutch (not shown)which may be engaged, disengaged, or partially engaged. When the clutchis either disengaged or partially engaged, the torque converter is saidto be in an unlocked state. The lock-up clutch may be actuatedelectrically, hydraulically, or electro-hydraulically, for example. Thelock-up clutch may receive a control signal from the controller (asshown in FIG. 2), such as a pulse width modulated signal, to engage,disengage, or partially engage, the clutch based on engine, vehicle,and/or transmission operating conditions.

Turbine shaft 23 is also known as a transmission input shaft.Transmission 24 comprises an electronically controlled transmission witha plurality of selectable discrete gear ratios. Transmission 24 alsocomprises various other gears, such as, for example, a final drive ratio26. In alternate embodiments, a manual transmission operated by a driverwith a clutch may be used. Further, various types of automatictransmission may be used. Transmission 24 is coupled to tire 28 via axle27. Tire 28 interfaces the vehicle (not shown) to the road 30. In oneembodiment, the powertrain of vehicle system 100 is coupled in apassenger vehicle that travels on the road.

FIG. 2 depicts an example embodiment of a combustion chamber or cylinderof internal combustion engine 10. Engine 10 may be controlled at leastpartially by a control system including controller 12 and by input froma vehicle operator 130 via an input device 132. In this example, inputdevice 132 includes an accelerator pedal and a pedal position sensor 134for generating a proportional pedal position signal PP. Cylinder (i.e.combustion chamber) 14 of engine 10 may include combustion chamber walls136 with piston 138 positioned therein. Piston 138 may be coupled tocrankshaft 140 so that reciprocating motion of the piston is translatedinto rotational motion of the crankshaft. Crankshaft 140 may be coupledto at least one drive wheel of the passenger vehicle via a transmissionsystem. Further, a starter motor may be coupled to crankshaft 140 via aflywheel to enable a starting operation of engine 10.

Cylinder 14 can receive intake air via a series of intake air passages142, 144, and 146. Intake air passage 146 can communicate with othercylinders of engine 10 in addition to cylinder 14. In some embodiments,one or more of the intake passages may include a boosting device such asa turbocharger or a supercharger. For example, FIG. 2 shows engine 10configured with a turbocharger including a compressor 174 arrangedbetween intake passages 142 and 144, and an exhaust turbine 176 arrangedalong exhaust passage 148. Compressor 174 may be at least partiallypowered by exhaust turbine 176 via a shaft 180. However, in otherexamples, such as where engine 10 is provided with a supercharger,exhaust turbine 176 may be optionally omitted, where compressor 174 maybe powered by mechanical input from a motor or the engine. A throttle162 including a throttle plate 164 may be provided along an intakepassage of the engine for varying the flow rate and/or pressure ofintake air provided to the engine cylinders. For example, throttle 162may be disposed downstream of compressor 174 as shown in FIG. 2, or maybe alternatively provided upstream of compressor 174.

Exhaust passage 148 can receive exhaust gases from other cylinders ofengine 10 in addition to cylinder 14. Exhaust gas sensor 128 is showncoupled to exhaust passage 148 upstream of emission control device 178.Sensor 128 may be any suitable sensor for providing an indication ofexhaust gas air/fuel ratio such as a linear oxygen sensor or UEGO(universal or wide-range exhaust gas oxygen), a two-state oxygen sensoror EGO (as depicted), a HEGO (heated EGO), a NOx, HC, or CO sensor.Emission control device 178 may be a three way catalyst (TWC), NOx trap,various other emission control devices, or combinations thereof.

Each cylinder of engine 10 may include one or more intake valves and oneor more exhaust valves. For example, cylinder 14 is shown including atleast one intake poppet valve 150 and at least one exhaust poppet valve156 located at an upper region of cylinder 14. In some embodiments, eachcylinder of engine 10, including cylinder 14, may include at least twointake poppet valves and at least two exhaust poppet valves located atan upper region of the cylinder.

Intake valve 150 may be controlled by controller 12 via actuator 152.Similarly, exhaust valve 156 may be controlled by controller 12 viaactuator 154. During some conditions, controller 12 may vary the signalsprovided to actuators 152 and 154 to control the opening and closing ofthe respective intake and exhaust valves. The position of intake valve150 and exhaust valve 156 may be determined by respective valve positionsensors (not shown). The valve actuators may be of the electric valveactuation type or cam actuation type, or a combination thereof. Theintake and exhaust valve timing may be controlled concurrently or any ofa possibility of variable intake cam timing, variable exhaust camtiming, dual independent variable cam timing or fixed cam timing may beused. Each cam actuation system may include one or more cams and mayutilize one or more of cam profile switching (CPS), variable cam timing(VCT), variable valve timing (VVT) and/or variable valve lift (VVL)systems that may be operated by controller 12 to vary valve operation.For example, cylinder 14 may alternatively include an intake valvecontrolled via electric valve actuation, and an exhaust valve controlledvia cam actuation including CPS and/or VCT. In other embodiments, theintake and exhaust valves may be controlled by a common valve actuatoror actuation system, or a variable valve timing actuator or actuationsystem. The engine may further include a cam position sensor whose datamay be merged with the crankshaft position sensor to determine an engineposition and cam timing.

Cylinder 14 can have a compression ratio, which is the ratio of volumeswhen piston 138 is at bottom center to top center. Conventionally, thecompression ratio is in the range of 9:1 to 10:1. However, in someexamples where different fuels are used, the compression ratio may beincreased.

In some embodiments, each cylinder of engine 10 may include a spark plug192 for initiating combustion. Ignition system 190 can provide anignition spark to combustion chamber 14 via spark plug 192 in responseto spark advance signal SA from controller 12, under select operatingmodes. However, in some embodiments, spark plug 192 may be omitted, suchas where engine 10 may initiate combustion by auto-ignition or byinjection of fuel as may be the case with some diesel engines.

In some embodiments, each cylinder of engine 10 may be configured withone or more fuel injectors for providing fuel thereto. As a non-limitingexample, cylinder 14 is shown including fuel injector 166 coupleddirectly to cylinder 14. Fuel injector 166 may inject fuel directlytherein in proportion to the pulse width of signal FPW-1 received fromcontroller 12 via electronic driver 168. In this manner, fuel injector166 provides what is known as direct injection (hereafter referred to as“DI”) of fuel into combustion cylinder 14. While FIG. 2 shows injector166 as a side injector, it may also be located overhead of the piston,such as near the position of spark plug 192. Alternatively, the injectormay be located overhead and near the intake valve. Fuel may be deliveredto fuel injector 166 from high pressure fuel system 172 including a fueltank, fuel pumps, and a fuel rail. Alternatively, fuel may be deliveredby a single stage fuel pump at lower pressure. Further, while not shown,the fuel tank may have a pressure transducer providing a signal tocontroller 12.

It will be appreciated that in an alternate embodiment, injector 166 maybe a port injector providing fuel into the intake port upstream ofcylinder 14. It will also be appreciated that cylinder 14 may receivefuel from a plurality of injectors, such as a plurality of portinjectors, a plurality of direct injectors, or a combination thereof.

Controller 12 is shown in FIG. 2 as a microcomputer, includingmicroprocessor unit 106, input/output ports 108, an electronic storagemedium for executable programs and calibration values shown as read onlymemory chip 110 in this particular example, random access memory 112,keep alive memory 114, and a data bus. Controller 12 may receive varioussignals from sensors coupled to engine 10, in addition to those signalspreviously discussed, including measurement of inducted mass air flow(MAF) from mass air flow sensor 122; engine coolant temperature (ECT)from temperature sensor 116 coupled to cooling sleeve 118; a profileignition pickup signal (PIP) from Hall effect sensor 120 (or other type,such as a crankshaft position sensor) coupled to crankshaft 140;throttle position (TP) from a throttle position sensor; and absolutemanifold pressure signal (MAP) from sensor 124. Engine speed signal,RPM, may be generated by controller 12 from signal PIP (or thecrankshaft position sensor). Manifold pressure signal MAP from amanifold pressure sensor may be used to provide an indication of vacuum,or pressure, in the intake manifold. Storage medium read-only memory 110can be programmed with computer readable data representing instructionsexecutable by processor 106 for performing the methods described belowas well as other variants that are anticipated but not specificallylisted.

As described above, FIG. 2 shows only one cylinder of a multi-cylinderengine. As such each cylinder may similarly include its own set ofintake/exhaust valves, fuel injector(s), spark plug, etc.

FIG. 3 shows a map 300 of valve timing and piston position with respectto an engine position. Based on the selection criteria for selecting afirst firing cylinder, an engine controller may be configured toidentify regions within this map wherein the first firing cylinder maybe located. As depicted, the map illustrates an engine position alongthe x-axis in crank angle degrees (CAD). Curve 306 depicts pistonpositions, with reference to their location from top dead center (TDC)and/or bottom dead center (BDC), and further with reference to theirlocation within the four strokes (intake, compression, power andexhaust) of the engine cycle. As indicated by sinusoidal curve 306, apiston gradually moves downward from TDC, bottoming out at BDC by theend of the intake stroke. The piston then returns to the top, at TDC, bythe end of the compression stroke. The piston then again moves backdown, towards BDC, during the power stroke, returning to its originaltop position at TDC by the end of the exhaust stroke.

Curves 302 and 304 depict valve timings for an exhaust valve (curve 302)and an intake valve (curve 304) during a normal engine operation. Asillustrated, an exhaust valve may be opened just as the piston bottomsout at the end of the power stroke, such as at CAD₄. The exhaust valvemay then close as the piston completes the exhaust stroke, remainingopen at least until a subsequent intake stroke has commenced, forexample, until CAD₁ (of the following cycle). Accordingly, in thepresent example, CAD₄ may represent a time of exhaust valve opening(EVO) and CAD₁ may represent a time of exhaust valve closing (EVC). Inthe same way, an intake valve may be opened at or before the start of anintake stroke, for example at CAD₅, and may remain open at least until asubsequent compression stroke has commenced, for example, until CAD₃.Accordingly, in the present example, CAD₅ may represent a time of intakevalve opening (IVO) and CAD₃ may represent a time of intake valveclosing (IVC).

As further elaborated with reference to FIGS. 4-6, the engine controllermay be configured to identify and position a first firing cylinder onwhich to initiate combustion during engine reactivation from idle-stopconditions, based on selected criteria. As such, the criteria may definea crankshaft position or the position of a piston in the first firingcylinder with reference to EVO, EVC, IVO, and/or IVC. In one example,the piston of the first firing cylinder may be required to be positionedafter EVC, but before the subsequent EVO. In this case, a cylinderpositioned between CAD₁ and CAD₄ may be chosen. In another example, thefirst firing cylinder may additionally require to be positioned beforeIVC. In this case, a cylinder located between CAD₁ and CAD₄, but furtherlocated between CAD₁ and CAD₃ may be chosen. In yet another example, thepiston of the first firing cylinder may still additionally require to bepositioned near (for example, within 10 crank angle degrees) but notpast IVC. In this case, the cylinder position may be narrowed to beingbetween CAD₂ and CAD₃. Thus, the engine controller may be configured toidentify and select a cylinder positioned between CAD₂ and CAD₃, basedon the selected criteria, and may perform a first firing combustion inthe selected cylinder during an engine restart from idle-stopconditions. As further elaborated with reference to FIG. 4, by selectinga first firing cylinder according to predefined criteria and by therebyreducing errors in the positioning of the first firing cylinder, theaccuracy of aircharge estimates and the quality of engine restarts maybe improved.

FIG. 4 shows a graph 400 depicting the impact of angular position errorsat different positions of an engine, equipped with idle-stop functions,on the air-fuel ratio estimate of the first firing cylinder.

As such, idle-stop systems may or may not be configured to enable enginestop positioning after the engine has shut down. In one example, inidle-stop systems where the engine position cannot be affected once thecrankshaft has stopped rotating, an alternator torque may be modulatedduring the engine shut-down to enable a higher consistency in the enginestop position. In another example, idle-stop systems may be configuredwith a modified starter motor that enables the engine position to beadjusted after the crankshaft has stopped rotating. In either situation,the selective positioning of the engine before the subsequent restartenables more consistent restart times, in part by improving the accuracywith which the aircharge of the first cylinder, to which fuel and sparkis applied during the restart, is estimated.

When the crankshaft is at rest prior to engine restart, the intake andexhaust manifold pressures may rapidly converge to an atmospheric(barometric) pressure. For a given cylinder, if the piston is positionedbetween EVC and IVC, the cylinder pressure will equal the intakemanifold pressure, or the atmospheric pressure. If the piston ispositioned between IVC and EVO, the cylinder pressure may take some time(for example, two to ten seconds) to converge to atmospheric pressure.Based on this cylinder pressure relationship, the aircharge mass in thefirst firing cylinder may be calculated as m_(a)=P_(MAP)V_(sw)/RT_(a)where m_(a) is the aircharge mass in the first cylinder to fire, P_(MAP)is the intake manifold pressure (or atmospheric pressure), V_(sw) is theswept volume (which is a function of the engine position at rest), andT_(a) is the cylinder air temperature (which is a function of the enginecoolant temperature). Therefore if the first cylinder is positionedbetween EVC and IVC, there may be no substantial error in using theintake manifold pressure for an aircharge estimation in the firstcylinder. Further if the first cylinder is positioned before IVC orslightly after, the swept volume used to calculate the first cylinderaircharge may be a constant value or a value that is only a function ofIVC. Therefore, the selected cylinder position may be one in which thecylinder is positioned between EVC and IVC.

As such, errors in estimating a cylinder air-fuel ratio may be directlycorrelated to errors in estimating a cylinder aircharge. As shown, themap represents an engine position in crank angle degrees from TDC alongthe x-axis while percent error in air-fuel ratio estimation isrepresented along the y-axis. Based on the actual position of the firstfiring cylinder with respect to intake valve closing (IVC, representedat 410), a small error in position determination may have a significantimpact on air-fuel ratio estimation. As such, the error in air-fuelratio estimation may be biased lean or rich (represented at 412). Map400 depicts curves 402-408 representing four examples wherein theposition error is, respectively, −10 degrees, +10 degrees, −20 degrees,and +20 degrees.

As shown in FIG. 4, when the first firing cylinder's piston position islocated after IVC, a small error in the measured position can lead to asignificant error in the swept volume calculation. Further, this erroras a percentage of the total swept volume tends to increase as the totalswept volume decreases, that is, as the initial piston positionapproaches TDC. As one example, when the first firing cylinder islocated at CAD₆, that is significantly before intake valve closing, aposition error of −20 degrees (curve 404) may translate into asubstantially greater error in air-fuel ratio estimation as compared toa position error of −10 degrees (curve 402), +10 degrees (curve 406), or+20 degrees (curve 408). In contrast, when the first firing cylinder islocated at CAD₇, that is near but after intake valve closing, positionerrors of −20 degrees (curve 404) and −10 degrees (curve 402) maytranslate into a substantially lower error in air-fuel ratio estimation,while position errors of +10 degrees (curve 406), and +20 degrees (curve408), may translate into substantially negligible errors in air-fuelratio estimation. Accordingly, an engine controller may be configured toposition the first firing cylinder near IVC where engine position errorsmay not significantly affect aircharge estimates.

Similar maps with reference to other cylinder selection and pistonpositioning parameters, such as exhaust valve closing and valve overlapperiods, may enable an engine controller to determine selection criteriafor the first firing cylinder. In one example, the criteria may considerengine combustion stability limits. By using the thus determinedcriteria to select the first firing cylinder, errors in airchargeestimation may be reduced. By estimating an aircharge in the cylinderafter positioning the piston of the cylinder, based on the selectedcriteria, and then fueling the cylinder based on the estimatedaircharge, the repeatability of restarts may be improved.

As such, for an engine with four or more cylinders, there may always bea cylinder located between EVC and IVC when the crankshaft is at rest.On an I3 engine, the cylinder spacing may exceed the crank angle spacingbetween EVC and IVC. Herein, there may be instances when none of thecylinders are located between EVC and IVC. In such a case, an enginecontroller may be configured to select a cylinder that is just afterIVC, or to use a starter motor system, if available, to rotate theengine to position one of the pistons between EVC and IVC. For example,the starter motor system may position the cylinder which will be used asthe first firing cylinder just before IVC, that is, after EVC and a fewdegrees before IVC. In this way, consistency in air-fuel ratios andtorque outputs from the first firing cylinder may be achieved inaddition to consistent re-start times.

FIG. 5 describes a routine 500 for performing an idle-stop operationwith initial cylinder selection and piston positioning, and a subsequentrestart operation, in the vehicle system of FIG. 1. The routine enablesa first firing cylinder to be selected wherein the piston is positionedaccording to selected criteria either during the engine restart (thatis, before reactivation of the engine and before the first combustionevent) or before the end of idle-stop (that, while the engine is “atrest”).

At 502, it is confirmed if idle-stop conditions have been met. Any orall of the idle-stop conditions, as further described herein, may be metfor an idle-stop condition to be confirmed. For example, an enginestatus may be determined to verify that the engine is operating (e.g.,carrying out combustion). A battery state of charge (SOC) may bedetermined. For example, if the battery SOC is more than 30%, it may bedetermined that battery recharge may not be required and that the engineidle-stop may proceed. The vehicle running speed may be determined toconfirm that it is within a desired range, for example, no more than 30mph. An air-conditioner status may be assessed to verify that the airconditioner did not issue a request for restarting the engine, as may berequested if air conditioning is desired. The engine temperature may beestimated and/or measured to determine if it is within a selectedtemperature range. In one example, the engine temperature may beinferred from an engine coolant temperature and an engine idle-stopcondition may be selected when the engine coolant temperature is above apredetermined threshold. A throttle opening degree may be determinedusing a throttle opening degree sensor. In one example, the sensorreading may be used to verify that a start has not been requested by thevehicle driver. The driver requested torque may be estimated to confirmthat it is less than a predetermined threshold value. A brake sensorstatus may also be read. In one example, the brake sensor may read thestatus of the brake pedal and verify that the brake pedal has beenpressed. An engine speed may be determined to verify that it is at orbelow a predetermined threshold. Similarly, an input shaft rotationnumber may be determined, to verify that it is at or below apredetermined threshold.

If idle-stop conditions are not met, the routine may end. However, ifany or all of the idle-stop conditions are met, then at 504, thecontroller may initiate execution of the idle-stop operation and proceedto deactivate the engine. That is, the engine may be selectivelydeactivated when low or no engine torque is required. This may includeshutting off fuel and/or spark to the engine. At 506, it may bedetermined whether the engine has come to a halt (that is, engine speedis at zero). While in the depicted example it is confirmed that theengine has come to a complete halt, in alternate embodiments, it may beconfirmed that the engine is at a near-zero speed, for example between 0and 50 rpm. At 508, before completing the idle-stop operation, a firstfiring cylinder may be selected whose piston position conforms toselected criteria, the selected cylinder piston position favoring aminimization of errors in estimating the cylinder aircharge.Furthermore, the position may be within combustion stability limits. Asfurther elaborated below, with reference to FIG. 6, the cylinder may beselected where the piston position conforms to the selected criteriasuch that during a subsequent engine restart, the cylinder aircharge maybe estimated with reduced errors, thereby enabling improved fuelefficiency, and reduced chance of misfire upon restart. In one example,the selected cylinder may have the desired piston at the time the enginestops during a final shutdown, and before further engine reactivation.However, in another example, the first firing cylinder may be selectedand the information may be stored in the controller so that thecylinder's position may be appropriately positioned during enginerestart (for example, using a starter motor system), before a firstcombustion event. In this case, the selected position may not be anactual position at which the engine is deactivated.

The engine may remain in idle-stop, for example in the selectedposition, until restart conditions are satisfied at 510. Any or all ofthe restart conditions, as further described herein, may be met for arestart condition to be confirmed. Specifically, the engine may bereactivated when a given level of engine torque is requested. Forexample, the engine status may be determined to verify that it is inidle-stop status. The torque requested by the driver may be estimated toconfirm that it is above a predetermined threshold. The status of theair conditioner may be checked to verify whether a request has been madeto restart, as may be made when air conditioning is desired. The batterySOC may be estimated to confirm that it is below a predeterminedthreshold (for example, below 30%) such that an engine restart may berequired to charge the battery to a desired value. The emission controldevice may be monitored to verify whether restart request has been made.For example, the emission control device temperature may be estimatedand/or measured by a temperature sensor, and if the temperature is belowa predetermined threshold, an engine restart may be requested. Thevehicle speed may be estimated to confirm that it is above apredetermined threshold. The accelerator pedal position may bedetermined, for example by reading a pedal position sensor, to determinewhether the accelerator pedal has been engaged, and/or a brake pedal hasbeen released. An electrical load of the engine may be determined toconfirm whether it is above a predetermined threshold, in response towhich an engine start would be requested (for example, to reducedraining of the battery). In one example, the electrical load maycomprise user operated accessory devices, electrically poweredair-conditioning, etc.

If restart conditions are not met at 510, the routine may end. However,if any or all of the restart conditions are met, then at 512, it may beconfirmed whether a first firing cylinder has already been selected. Inone example, the first firing cylinder may have been selected and thepiston therein may have accordingly been positioned during the precedingidle-stop operation. Alternatively, the first firing cylinder may havebeen selected and the piston position may have been specified, but thecylinder may not have been positioned accordingly during the precedingidle-stop operation. If so, based on the position indicated to thecontroller, the cylinder piston may be positioned during the enginerestart before reactivation of the engine. If the cylinder has not beenselected at 512, then at 514, as further elaborated in FIG. 6, theengine controller may be configured to select a cylinder for the firstcombustion event, the selected cylinder conforming to the predeterminedcriteria. At 516, an aircharge estimate may be made with reduced errors.At 518, the restart operation may be initiated and the engine may bereactivated. This may include turning on fuel and/or spark to theengine, and performing a first combustion firing in the selectedcylinder. As such, this may further include estimating an aircharge inthe selected cylinder after selecting a first firing a cylinder andpositioning the piston according to the predetermined criteria, and thendetermining a fuel injection amount based on the estimated cylinderaircharge. In this way, at the subsequent engine restart, an accurateaircharge estimate may be made, thereby enabling improved fuelefficiency, and reduced chance of misfire.

Now turning to FIG. 6, a routine 600 is described for selecting thecylinder in which to perform a first combustion event during enginerestart. The cylinder may be selected wherein the piston positionconforms to predetermined criteria. The criteria may be selected toallow an aircharge estimate to be made with minimal errors and withminimal impact from errors in cylinder positioning. In one example, theroutine of FIG. 5 may be performed as part of an engine idle-stopoperation (as elaborated in FIG. 5, at 508), specifically during and/orafter engine spin-down. Alternatively, the routine of FIG. 6 may beperformed as part of an engine restart operation (as elaborated in FIG.5, at 514), specifically before reactivating the engine, for exampleusing a starter motor system to assist in cylinder positioning at rest,before engine restart.

At 602, valve overlap period may be minimized. That is, the valveoverlap period may be adjusted to a shorter crankshaft angle durationbefore reactivating the engine. As such, the valve overlap period maycorrespond to an engine position wherein both intake and exhaust valvesare open. Specifically, this may correspond to a time towards the end ofan exhaust stroke when the exhaust valve is on its closing ramp, but hasnot closed yet, and the intake valve is on its opening ramp, but theintake stroke has not started yet. With reference to engine positionsand valve timings of FIG. 3, this may correspond to a region betweenCAD₅ and CAD₁. In one example, the valve overlap period may be reducedto a shorter crankshaft angle duration during an engine idle-stopoperation preceding the engine restart. Alternatively, the valve overlapperiod may be reduced to a shorter crankshaft angle duration at theonset of the engine restart operation. By minimizing valve overlap, theamount of exhaust drawn into the intake manifold may be substantiallyreduced. Thus, by maximizing the amount of fresh air that is drawn intothe intake manifold (whose temperature, density, pressure, and otherrelated parameters may be more accurately determined and/or inferred),errors in aircharge estimation can be significantly reduced.

At 604, settings for intake valve closing (IVC) may be adjusted to bemaximally late. That is, the timing for intake valve closing may beretarded before reactivating the engine. As such, the retarded IVCtiming selected may be within engine combustion stability limits. Withreference to the engine positions and valve timings of FIG. 3, this maycorrespond to shifting IVC from CAD₃, to a position further along thecompression stroke and further away from BDC. The settings may beadjusted before engine reactivation and/or before selecting a cylinderin which to perform the first combustion event. By retarding IVC, theaircharge of the first firing cylinder may be minimized. This enables a“compression release” for faster crank speeds, thereby minimizing thetime to torque.

At 606, as a first criterion for cylinder selection, it may be confirmedwhether the cylinder, at rest and before restart, has a piston that ispositioned after exhaust valve closing (EVC). As one advantage, in apiston positioned after EVC, a possibility that the cylinder has beenfilled with residual exhaust gas (during the preceding engine shut downoperation) is reduced. As such, this allows the chance of misfire to besubstantially reduced. If the cylinder is not positioned after EVC, theroutine may end. Else, the routine may continue to confirm the nextcriterion.

At 608, it may be confirmed whether the piston is further positionedbefore intake valve closing (IVC). As one advantage, in a cylinderpositioned before IVC, the initial air density may be accuratelyestimated. As such, the air density is a function of initial cylinderair pressure and temperature. In one example, the initial cylinder airpressure may be the manifold air pressure (MAP), as determined by a MAPsensor. Alternatively, the initial cylinder air pressure may be abarometric pressure (BP), as determined by a pressure sensor. Furtherstill, the initial cylinder air pressure may be inferred from anestimate of MAP and/or BP. As another advantage, a piston positionedbefore IVC may have substantially no leak-down. Furthermore, such acylinder may also have substantially no loss in its heat of compression.If the piston is not positioned before IVC, the routine may end. Thatis, it may be confirmed that the cylinder piston is positioned betweenEVC and IVC, but not between IVC and EVO. If so, the routine maycontinue to confirm the next criterion.

At 610, it may be confirmed whether the cylinder piston is furtherpositioned near (but not past) IVC. As one example, the cylinder may bepositioned within 10 crank angle degrees of IVC. As one advantage, in acylinder where the piston is positioned close to IVC, the possibility ofdrawing in exhaust gas that may have entered the intake manifold isreduced. As another advantage, the cylinder air temperature issubstantially similar to the engine coolant temperature, therebyallowing the cylinder air density to be determined and/or inferred withgreater accuracy. As yet another advantage, the crank angle range for afirst angle-to-torque estimation is reduced under the constraints ofaccurate cylinder aircharge estimation. As previously elaborated withreference to FIG. 4, position errors in a cylinder positioned close toIVC may have significantly negligible impacts on aircharge estimates andair-fuel ratio errors. If the cylinder piston is not positioned nearIVC, the routine may end. Else, at 612, the routine may select acylinder wherein the piston position conforms to all the criteriapresented at 606-610, for initiating a first combustion event at enginerestart. That is, a cylinder may be selected wherein the piston ispositioned after EVC, further positioned near and before IVC, and havingthe shorter crankshaft angle duration of valve overlap and retardedintake valve closing timing.

In one example, before an engine idle-stop operation, the valve overlapperiod may be at a first, longer, crankshaft angle duration and thetiming for intake valve closure may be set to a first, advanced (thatis, less retarded) value. Upon confirmation of idle-stop conditions, theengine may be deactivated. However, following the engine idle-stop andbefore the engine is reactivated, that is before a subsequent firstcombustion event, the valve overlap period may be adjusted to a second,shorter, crankshaft angle duration and the timing for intake valveclosure may be set to a second, retarded value (that is, less advancedor more retarded than the first value). Then, with the shortercrankshaft angle duration of valve overlap and the retarded intake valveclosure timing, a first cylinder in which to perform the firstcombustion event may be selected such that the piston of the cylinder,at rest, is at an engine crankshaft position that is retarded from acrankshaft position at which the cylinder's exhaust valve closes andnear and advanced from a crankshaft position at which the cylinder'sintake valve closes. Then, upon confirmation of restart conditions, theengine may be restarted with a first combustion event in the selectedcylinder.

In this way, by performing a first combustion firing in a cylinder whichat restart is positioned after exhaust valve closing, and is furtherpositioned before and near, but not past, intake valve closing, whilehaving a lower value of valve overlap and a later value of intake valveclosing timing, engine position errors may be reduced and therepeatability of restarts may be improved. Specifically, position errorsin a first firing cylinder and related uncertainties in estimating thecylinder aircharge, during an engine restart, can be substantiallyreduced. By improving the accuracy with which an aircharge estimate ismade, the accuracy with which fuel is injected into the first firingcylinder can be increased. In particular, in engines equipped withidle-stop systems (and frequent engine restarts), the frequency withwhich a fuel-rich biased injection is required can be substantiallyreduced. In doing so, the fuel efficiency and emissions level of anengine can be substantially improved.

Note that the example control and estimation routines included hereincan be used with various engine and/or vehicle system configurations.The specific routines described herein may represent one or more of anynumber of processing strategies such as event-driven, interrupt-driven,multi-tasking, multi-threading, and the like. As such, various acts,operations, or functions illustrated may be performed in the sequenceillustrated, in parallel, or in some cases omitted. Likewise, the orderof processing is not necessarily required to achieve the features andadvantages of the example embodiments described herein, but is providedfor ease of illustration and description. One or more of the illustratedacts or functions may be repeatedly performed depending on theparticular strategy being used. Further, the described acts maygraphically represent code to be programmed into the computer readablestorage medium in the engine control system.

It will be appreciated that the configurations and routines disclosedherein are exemplary in nature, and that these specific embodiments arenot to be considered in a limiting sense, because numerous variationsare possible. For example, the above technology can be applied to V-6,I-4, I-6, V-12, opposed 4, and other engine types. The subject matter ofthe present disclosure includes all novel and non-obvious combinationsand sub-combinations of the various systems and configurations, andother features, functions, and/or properties disclosed herein.

The following claims particularly point out certain combinations andsub-combinations regarded as novel and non-obvious. These claims mayrefer to “an” element or “a first” element or the equivalent thereof.Such claims should be understood to include incorporation of one or moresuch elements, neither requiring nor excluding two or more suchelements. Other combinations and sub-combinations of the disclosedfeatures, functions, elements, and/or properties may be claimed throughamendment of the present claims or through presentation of new claims inthis or a related application. Such claims, whether broader, narrower,equal, or different in scope to the original claims, also are regardedas included within the subject matter of the present disclosure.

1. A method of controlling a vehicle system including an engine that isselectively deactivated during engine idle-stop conditions andselectively reactivated during engine restart conditions, the methodcomprising: during an engine restart from an idle-stop, performing afirst combustion event in a cylinder with a piston at an enginecrankshaft position that is retarded from a crankshaft position at whichsaid cylinder's exhaust valve closes, and advanced from a crankshaftposition at which the cylinder's intake valve closes, during a cycle ofsaid cylinder.
 2. The method of claim 1 further comprising, during theengine restart, adjusting a valve overlap period of the cylinder to ashorter crankshaft angle duration.
 3. The method of claim 2 furthercomprising, during the engine restart, retarding a timing for intakevalve closing, the retarded intake valve closing timing within enginecombustion stability limits.
 4. The method of claim 3 wherein the pistonof the cylinder is positioned at the engine crankshaft position duringthe engine restart before reactivating the engine.
 5. The method ofclaim 4 wherein the first combustion event is performed when the pistonof the cylinder is near the top dead center of a compression stroke ofthe engine.
 6. The method of claim 5 wherein performing a firstcombustion event in the cylinder includes estimating an aircharge in thecylinder after positioning the piston of the cylinder, and then fuelingthe cylinder based on the estimated aircharge.
 7. A vehicle system,comprising: an engine; and a control system configured to, deactivatethe engine during engine idle-stop conditions and selectively reactivatethe engine during engine restart conditions; adjust a valve overlapperiod to a shorter crankshaft angle duration before reactivating theengine; retard a timing for intake valve closing before reactivating theengine, the retarded intake valve closing timing within enginecombustion stability limits; and perform a first combustion event in acylinder which before rotation of an engine restart from idle-stop has apiston at an engine crankshaft position that is retarded from acrankshaft position at which the cylinder's exhaust valve closes duringa cycle of said cylinder, the piston further positioned at an enginecrankshaft position that is near and advanced from a crankshaft positionat which the cylinder's intake valve closes during the cycle of saidcylinder, the cylinder having the shorter crankshaft angle duration ofvalve overlap and retarded intake valve closing timing.
 8. The system ofclaim 7 wherein the piston of the cylinder is positioned during theengine restart before reactivation of the engine.
 9. The system of claim8 wherein performing a first combustion event in the cylinder includesestimating an aircharge in the cylinder after positioning the piston ofthe cylinder, and then fueling the cylinder based on the estimatedaircharge.
 10. A method of controlling a vehicle system including anengine that is selectively deactivated when low or no engine torque isrequired, and selectively reactivated when a given level of enginetorque is requested, the method comprising: during an engine restartfrom deactivation, adjusting a valve overlap period to a shortercrankshaft angle duration before reactivating the engine; retarding atiming for intake valve closing before reactivating the engine, theretarded intake valve closing timing within engine combustion stabilitylimits; selecting a cylinder in which to perform a first combustionevent wherein the cylinder, at rest before restart, has a piston that ispositioned between exhaust valve closing (EVC) and intake valve closing(IVC), the cylinder further having the shorter crankshaft angle durationof valve overlap and retarded intake valve closing timing; andperforming the first combustion event in the selected cylinder.
 11. Themethod of claim 10 wherein the selected cylinder has a piston that isnot positioned between IVC and exhaust valve opening (EVO).
 12. Themethod of claim 11 wherein selecting a cylinder which has a piston thatis positioned between EVC and IVC includes, selecting a cylinder whichat engine restart from idle-stop has a piston at an engine crankshaftposition that is retarded from a crankshaft position at which thecylinder's exhaust valve closes and that is near and advanced from acrankshaft position at which the cylinder's intake valve closes, duringa cycle of said cylinder.
 13. The method of claim 12 further comprising,after selecting the cylinder in which to perform the first combustionevent, positioning the piston of the selected cylinder before the firstcombustion event.
 14. The method of claim 12 wherein adjusting a valveoverlap period to a shorter crankshaft angle duration and retarding atiming for intake valve closing before reactivating the engine includesadjusting the valve overlap period to a shorter crankshaft angleduration and retarding a timing for intake valve closing before thefirst combustion event.
 15. The method of claim 10 wherein performing afirst combustion event in the cylinder includes, estimating an airchargein the cylinder after positioning the piston of the cylinder, and thendetermining a fuel injection amount based on the estimate cylinderaircharge.